Tech Spec Sheet Copper Enamelled Wire
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | |
| Type of enamelled wire | High mechanical strength | Self solderable& bondable | General purpose | High mechanical strength | High Thermal & mechanical strength | High temperature | High temperature |
| SPECIFICATIONS/ STANDARD | IS : 13730-1/ IEC-60317-1/ NEMA MW-15C/ JIS C 3202-PVF |
IS : 13730-2/ IEC-60317-2 |
IS : 13730-3/ IEC-60317-3/ NEMA MW-5C |
IS : 13730-4/ IEC-60317-4/ NEMA MW-75C/ JIS C 3202-UEW |
IS : 13730-7/ IEC-60317-7 |
IS : 13730-8/ IEC-60317-8/ NEMA MW-30C/ 72C (Hermetic) JIS C 3202-EIW |
IS : 13730-13/ IEC-60317-13/ NEMA MW-30C/ 73C (Hermetic) |
| THERMAL CLASS | 130 (B) | 130 (B) | 155 (F) | 130 (B) | 200 | 180 (H) | 200 (C) |
| Chemical base of base/ Single coat | Modified Polyvinyl Acetal | Polyurethane | Modified Polyester | Polyurethane | Polyimide | Polyesterimide | Theicpolyester/ Polyesterimide |
| Chemical base of top coat | Polyvinyl butyral/Polyamide | Polyamideimide | |||||
| Range of Wire (Diameter) | 6.400-0.500 mm | 2.000-0.050 mm | 6.400-0.050 mm | 2.000-0.050 mm | 6.400-0.020 mm | 6.400-0.050 mm | 6.400-0.050 mm |
| Insulation Range | Grade 1,2 & 3 as per IEC (Single, Heavy & Triple as per NEMA) |
Grade 1,2 & 3 as per IEC (Single, Heavy & Triple as per NEMA) |
Grade 1,2 & 3 as per IEC (Single, Heavy & Triple as per NEMA) |
Grade 1,2 & 3 as per IEC (Single, Heavy & Triple as per NEMA) |
Grade 1 & 2 as per IEC (Single & Heavy as per NEMA) |
Grade 1,2 & 3 as per IEC (Single, Heavy & Triple as per NEMA) |
Grade 1,2 & 3 as per IEC (Single, Heavy & Triple as per NEMA) |
| Standard colour | Golden Yellow to Light Orange | As per requirements | Light Brown/ Medium Brown | As per requirements | Golden Yellow to Light Orange | Light Brown/ Medium Brown | Light Brown/ Medium Brown |
| Heat shock (°C) | 155 | 155 | 175 | 155 | 240 | 200 | 220 |
| Cut through (°C) | 170 | 170 | 240 | 170 | 400 | 300 | 320 |
| Solderable temperature (°C) | Not applicable | 375 | Not applicable | 375 | Not applicable | Not applicable | Not applicable |
| Resistance to Abrasion for 1.00mm dia grade 2 wire (n) | >11.3 | >9.3 | >10.4 | >9.3 | >6.6 | >10.9 | >11.3 |
| Resistance to refrigerants | Very good | Not applicable | Not applicable | Not applicable | Very good | Good | Very good |
| Flexibility & Adherence | Very good | Good | Good | Good | Very good | Good | Very good |
| Bonding Temperature (°C) | Not applicable | 170/200 depending on overcoat | Not applicable | Not applicable | Not applicable | Not applicable | Not applicable |
| SPECIAL CHARACTERSISTICS & APPLICATION | High mechanical properties, good transformer oil resistance, suitable for 130°C Hermetic applications, used in oil filled transformers & equipments requiring high mechanical properties such as auto electricals. |
Solderable, thermoplastic bonded by heat or solvent, used for all self supported coils for television, electronics, small motors, relays, magnets, telephones & voice coils of all kinds can be bonded in forms by heating at 170/180°C |
Upgraded thermo mechanical properties compared to ordinary polyesters, used in ignition coils, oil filled transformers, relays, contractors, fhp motors. This version can also be made for upgraded abrasion. |
Self solderable property with good insulation resistance, high flexibility used in all communication equipments, relays, magnetic spools, universal & non- impregnated winding of all kinds of transformers. |
Designed for using of wire for product with maximum value of the thermal and mechanical characteristics |
Good resistance against refrigerants, transformer oil. High burnout resistance, used in fhp motors, hermetic application and thermal class 180°C equipments. |
Very good resistance for refrigerants & chemicals, high burnout resistance, excellent windability, low coefficient of friction, high slotfill factor, used in special motors including Hermetic motors, Armatures, Alternators, Power Tools and high HP motors, suitable for high speed coil winding. |
| Delivery Spools | Please refer to Copper Enamelled Winding Wire Packing Range Chart | ||||||
| Special Notes | Can be supplied with Polyamide (Nylon) topcoated for improved high-speed windability, if required. | Can be supplied with Polyamide (Nylon) topcoated for improved high-speed windability, if required. | Can be supplied with Polyamide (Nylon) topcoated for improved high-speed windability, if required. | Top coat Polyamide imide can be supplied of the type Self Lubricated, if required. | |||
| * IS 13730 and IEC 60317 are harmonized standards | |||||||
| 8 | 9 | 10 | 11 | 12 | 13 | 14 | |
| Type of enamelled wire | Self solderable | Self solderable | Self solderable | High temperature | Self solderable | High temperature | |
| SPECIFICATIONS/ STANDARD | IS : 13730-19/ IEC-60317-19/ NEMA MW-28C |
IS : 13730-20/ IEC-60317-20/ NEMA MW-79C |
IS : 13730-21/ IEC-60317-21 |
IS : 13730-22/ IEC-60317-22/ NEMA MW-76C |
IS : 13730-23/ IEC-60317-23 |
IS : 13730 (Under/ preparation)/ IEC-60317(Under preparation)/ NEMA MW-24C |
IS : 13730-26/ IEC-60317-26/ NEMA MW-81C |
| THERMAL CLASS | 130 (B) | 155 (F) | 155 (F) | 180 (H) | 180 (H) | 155 (F) | 200 (C) |
| Chemical base of base/ Single coat | Polyurethane | Polyurethane | Polyurethane | Polyester/ Polyesterimide | Polyesterimide | Polyester | Polyamideimide |
| Chemical base of top coat | Nylon | Nylon | Nylon | ||||
| Range of Wire (Diameter) | 2.000-0.050 mm | 0.800-0.050 mm | 1.60-0.050 mm | 6.400-0.050 mm | 1.60-0.050 mm | 1.60-0.254 mm | 1.60-0.071 mm |
| Insulation Range | Grade 1,2 & 3 as per IEC (Single, Heavy & Triple as per NEMA) |
Grade 1,2 & 3 as per IEC (Single, Heavy & Triple as per NEMA) |
Grade 1,2 & 3 as per IEC (Single, Heavy & Triple as per NEMA) |
Grade 1,2 & 3 as per IEC (Single, Heavy & Triple as per NEMA) |
Grade 1,2 & 3 as per IEC (Single, Heavy & Triple as per NEMA) |
Grade 1,2 & 3 as per IEC (Single, Heavy & Triple as per NEMA) |
Grade 1,2 & 3 as per IEC (Single, Heavy & Triple as per NEMA) |
| Standard colour | As per requirements | As per requirements | As per requirements | Medium Brown to Dark Brown | Light Brown | As per requirements | Light Brown |
| Heat shock (°C) | 155 | 175 | 175 | 200 | 200 | 175 | 220 |
| Cut through (°C) | 170 | 200 | 200 | 265 | 265 | 240 | 350 |
| Solderable temperature (°C) | 375 | 390 | 390 | Not applicable | 470 | Not applicable | Not applicable |
| Resistance to Abrasion for 1.00mm dia grade 2 wire (n) | >9.3 | >8.3 (0.8 mm) |
>9.3 | >10.9 | >10.9 | >10.0 | >7.05 (for gr.1) |
| Resistance to refrigerants | Not applicable | Not applicable | Not applicable | Not applicable | Not applicable | Not applicable | Very good |
| Flexibility & Adherence | Good | Good | Good | Good | Good | Good | Good |
| Bonding Temperature (°C) | Not applicable | Not applicable | 170/200 depending on overcoat | 170/200 depending on overcoat | 170/200 depending on overcoat | Not applicable | Not applicable |
| SPECIAL CHARACTERSISTICS & APPLICATION | Low coefficient of friction, besides properties of general purpose polyurethane. It is suitable for winding in small size motors, coils of electrical instruments, especially of high speed winding. |
Self solderable property with its low dielectric dissipation factor under high frequency. It can be widely used in electrical instruments of machine tools, motors which have special requirements of this type of enamel. |
Low coefficient of friction, besides properties of polyurethane, suitable for winding in small and medium electrical instruments, for high speed winding. |
Used in all 180°C class equipment requiring high speed machine winding, low coefficient of friction. |
Self solderable with high potential both under the dry and humid conditions, good properties in heat shock and cut through, it is suitable for the coils of various motor appliances, instruments and telephone equipments. |
Good mechanical, electrical & chemical resistance properties. Improved for high speed winding. FHP motors, coils & relays, audio & instrument coils. |
High burnout resistance, excellent windability, low coefficient of friction, high slot fill factor, used in special types of motors & electromotive tools. |
| Delivery Spools | Please refer to Copper Enamelled Winding Wire Packing Range Chart | ||||||
| Special Notes | Can be supplied with Polyamide (Nylon) topcoated for improved high-speed windability, if required. | ||||||
| * IS 13730 and IEC 60317 are harmonized standards | |||||||
| 15 | 16 | 17 | 18 | 19 | 20 | 21 | |
| Type of enamelled wire | General purpose | Self solderable/Self bonding | Self solderable/Self bonding | Self bonding | General purpose | General purpose | Self solderable/High Temperature |
| SPECIFICATIONS/ STANDARD | IS : 13730-34/ IEC-60317-34/ JIS C 3202-PEW |
IS : 13730-35/ IEC-60317-35 JIS C 3202-SBUEW |
IS : 13730-36/ IEC-60317-36 JIS C 3202-SBUEW |
IS : 13730-37/ IEC-60317-37 |
IS : 13730-45/ IEC-60317-45 |
IS : 13730-54/ IEC-60317-54 |
IS : 13730-51/ IEC-60317-51/ NEMA MW-82C |
| THERMAL CLASS | 130 (B) | 155 (F) | 180 (H) | 180 (H) | 130 (B) | 155 (F) | 180 (H) |
| Chemical base of base/ Single coat | Polyester | Polyurethane | Polyesterimide | Polyesterimide | Polyester | Polyester | Polyurethane |
| Chemical base of top coat | Polyvinyl butyral/Polyamide | Polyvinyl butyral/Polyamide | Polyvinyl butyral/Polyamide | ||||
| Range of Wire (Diameter) | 6.400-0.050 mm | 0.800-0.050 mm | 1.60-0.050 mm | 1.60-0.050 mm | 6.400-0.050 mm | 6.400-0.050 mm | 1.00-0.050 mm |
| Insulation Range | Grade 1,2 & 3 as per IEC (Single, Heavy & Triple as per NEMA) |
Grade 1b,2b & 3b as per IEC (Single, Heavy & Triple as per NEMA) |
Grade 1b,2b & 3b as per IEC (Single, Heavy & Triple as per NEMA) |
Grade 1b,2b & 3b as per IEC (Single, Heavy & Triple as per NEMA) |
Grade 1,2 & 3 as per IEC (Single, Heavy & Triple as per NEMA) |
Grade 1,2 & 3 as per IEC (Single, Heavy & Triple as per NEMA) |
Grade 1,2 & 3 as per IEC (Single, Heavy & Triple as per NEMA) |
| Standard colour | Medium Brown | As per requirements | Light Brown/ Dark Brown |
Light Brown/ Dark Brown |
Light Brown/ Medium Brown |
Light Brown/ Medium Brown |
As per requirements |
| Heat shock (°C) | 155 | 175 | 200 | 200 | 155 | 175 | 200 |
| Cut through (°C) | 240 | 200 | 265 | 300 | 240 | 240 | 240 |
| Solderable temperature (°C) | Not applicable | 390 | 470 | Not applicable | Not applicable | Not applicable | 450 |
| Resistance to Abrasion for 1.00mm dia grade 2 wire (n) | >10.4 | >8.1 | >10.9 | >10.9 | >10.4 | >10.4 | >7.8 |
| Resistance to refrigerants | Not applicable | Not applicable | Not applicable | Not applicable | Not applicable | Not applicable | Not applicable |
| Flexibility & Adherence | Good | Good | Good | Good | Good | Good | Good |
| Bonding Temperature (°C) | Not applicable | 170/200 depending on overcoat | 170/200 depending on overcoat | 170/200 depending on overcoat | Not applicable | Not applicable | Not applicable |
| SPECIAL CHARACTERSISTICS & APPLICATION | Good thermal & electrical properties, used in general purpose rotating & static electrical equipments, oil transformers, control coils. |
Solderable, thermoplastic bonded by heat or solvent, used for all self supported coils for television, electronics, small motors, relays, magnets, telephones & voice coils of all kinds can be bonded in forms by heating at 170/180°C |
Solderable, thermoplastic bonded by heat or solvent, used for all self supported coils for television, electronics, small motors, relays, magnets, telephones & voice coils of all kinds can be bonded in forms by heating at 170/180°C |
Class 180°C with self bonding property and all other properties of Polyesterimide. |
General purpose 130°C polyster. Good thermal & electrical properties, used in general purpose rotatng & static electrical equipments, oil transformers, control coils. |
General purpose 155°C polyester with heat shock at higher mandrel diameter. Good thermal & electrical properties, used in general purpose rotating & static electrical equipments, oil transformers, control coils. |
Good mechanical, electrical & chemical resistant properties. Improved thermal resistance. Fast solderability. Fractional & integral horsepower motors Class 155. Coils & relays. Instrument & audio coils. |
| Delivery Spools | Please refer to Copper Enamelled Winding Wire Packing Range Chart | ||||||
| Special Notes | Can be supplied with Polyamide (Nylon) topcoated for improved high-speed windability, if required. | Can be supplied with Polyamide (Nylon) topcoated for improved high-speed windability, if required. | Can be supplied with Polyamide (Nylon) topcoated for improved high-speed windability, if required. | Can be supplied with Polyamide (Nylon) topcoated for improved high-speed windability, if required. | |||
| * IS 13730 and IEC 60317 are harmonized standards | |||||||
| DIAMETERS (mm) / SWG |
SPOOL TYPE |
PT 1 |
125 mm |
PT 4 |
160 mm |
PT 10 |
200 mm |
PT 15 |
250 mm |
PT 25 |
PT 45 |
400 mm |
PT 90 |
PT 190 |
PT 400 |
| LARK SPOOL CODE (click on Spool Code to view figure) |
|||||||||||||||
| App wire wt. Kgs |
1.5 | 2 - 2.5 | 4 | 5 | 10 | 10 | 15 | 20 | 25 | 45 | 60 | 90 | 190 | 400 | |
| 0.05 - 0.14 47 - 38 |
OO | OO | SP |  |
SP | OO | OO | |
|
|
|
|
|
| |
| >0.14 - 0.28 37 - 32 |
OO | OO | SP | |
SP | |
OO | |
OO | |
|
|
|
| |
| >0.28 - 0.50 31 - 26 |
|
|
|
|
OO | |
OO | |
SP | OO | |
OO | OO | OO | |
| >0.50 - 0.70 25 -23 |
|
|
|
|
OO | |
OO | |
SP | OO | OO | OO | OO | OO | |
| >0.70 - 2.30 22 - 14 |
|
|
|
|
|
OO | |
SP | OO | OO | OO | OO | OO | OO | |
| >2.30 - 4.50 13 - 8 |
|
|
|
|
|
|
|
OO | OO | OO | SP | OO | OO | | |
| >4.50 - 6.60 7 - 3 |
|
|
|
|
|
|
|
|
|
OO | SP | OO | OO | | |
| SP - Standard Packing OO - On Order | |||||||||||||||
| D1 | D2 | D3 | D4 | D5 | L1 | L2 | S1 | ||||
| SPOOL CODE |
Reel Description Size/Type |
Bottom Flange Dia. (mm) |
Bottom Barrel Dia. (mm) |
Top Flange Dia. (mm) |
Top Side Barrel Dia. (mm) |
Bore Size (mm) |
Total Length (mm) |
Inside Traverse Length (mm) |
Flange Thickness Bott./Top |
Approx wire Weight (Kgs) |
No. of Reels per box |
| S1 | PT - 1 | 105 | 58 | 95 | 53 | 20 | 120 | 100 | 10 | 1.5 | 8 |
| S2 | 125 mm. | 125 | 60 | 125 | 60 | 25 | 93 | 70 | 12 | 2 - 2.5 | 8 |
| S3 | PT - 4 | 140 | 86 | 124 | 74 | 26 | 200 | 170 | 15 | 4 | 4 |
| S4 | 160 mm. | 160 | 100 | 160 | 100 | 22 | 160 | 128 | 11 | 5 | 4 |
| S5 | PT - 10 | 180 | 110 | 160 | 96 | 26/30 | 230 | 200 | 15 | 10 | 1 |
| S6 | 200 mm. | 200 | 110 | 200 | 110 | 38 | 155 | 120 | 15 | 10 | 1 |
| S7 | PT - 15 | 200 | 110 | 180 | 96 | 30 | 230 | 200 | 15 | 15 | 1 |
| S8 | 250 mm. | 250 | 110 | 250 | 110 | 38 | 153 | 125 | 15 | 20 | 1 |
| S9 | PT - 25 | 230 | 130 | 215 | 110 | 30/32/34 | 280 | 250 | 15 | 25 | 1 |
| S10 | PT - 45 | 250 | 160 | 236 | 140 | 106 | 400 | 335 | 32.5 | 45 | 1 |
| S11 | 400 mm. | 400 | 200 | 400 | 200 | 38 | 195 | 150 | 23 | 60 | 1 |
| S12 | PT - 90 | 315 | 200 | 300 | 180 | 106 | 500 | 425 | 37.5 | 90 | 1 |
| S13 | PT - 190 | 400 | 250 | 375 | 224 | 106 | 630 | 530 | 50 | 190 | 1 |
| S14 | PT - 400 | 500 | 315 | 475 | 280 | 100 | 800 | 670 | 65 | 400 | 1 |
| Notes: 1) Spools could also be available as per DIN - 46383, 46399, IEC 264 or as per customer's requirement 2) Information is for general guidance and is subject to change. 3) Can supply Spools packed on pallets and shrinkwrapped. | |||||||||||
